What is a Clean Room Setup?: Creating Controlled Environments
Cleanrooms are controlled environments where sensitive operations are carried out and are protected from microorganisms, particles and other sources of contamination. Used in many industries, clean rooms play an important role in electronics, pharmaceuticals, food, healthcare, research and more. In this article, you will find detailed information about the importance of cleanroom installation, cleanroom classes, installation steps and requirements.
The clean room setup provides a controlled environment for sensitive operations and manufacturing processes. Its functions are:
Contamination Control: The clean room setup provides an environment that is protected from microorganisms, particles and other sources of contamination. This is critical for ensuring quality and safety standards in production processes.
Product Quality: The clean room ensures that product quality is maintained in production processes. By creating a controlled environment, it ensures that products are produced without contamination and are of high quality.
Staff and Employee Safety: A clean room is important to ensure the safety of employees and staff. In environments where sensitive materials are handled, appropriate hygiene and safety precautions must be taken.
Cleanrooms are classified according to their level of cleanliness. Classification is based on air quality parameters, particle levels and other contamination factors. Cleanroom classes are usually determined according to the ISO 14644-1 standard. Here is an example of cleanroom classes:
ISO Class 1: It is the class with the lowest particle level. The particle level should be less than a maximum of 10 particles/m³ per class.
ISO Class 5: The particle level should be a maximum of 100 particles/m³ per class.
ISO Class 9: The particle level should be a maximum of 35,200 particles/m³ per class.
Cleanroom grade can vary depending on the intended use, manufacturing processes and industry. Each class has certain requirements and standards.
Cleanroom setup includes the following steps:
Planning and Design: The first step is the planning and design process for a clean room installation. In this step, factors such as clean room dimensions, layout, ventilation system, filtration requirements, lighting, controlled entry-exit points are considered.
Material Selection: The selection of materials to be used in clean room installation is important. Materials with antistatic, antimicrobial and easy-to-clean properties are preferred. Smooth and uncoated surfaces also reduce the risk of contamination.
Ventilation and Filtration System: The clean room should have an effective ventilation and filtration system. Appropriate filters should be used to continuously clean the air and remove particles.
Insulation and Leakage Control: The clean room should be isolated from external factors. Appropriate measures should be taken to ensure sealing between walls, floors and ceilings. Thus, the risk of contamination from the outside is minimized.
Clean Room Equipment: In the clean room setup, the equipment required by the processes and processes must be selected and placed. These equipments ensure that production processes are carried out in an efficient and controlled manner.
Validation and Certification: After installation is complete, the cleanroom system must go through validation and certification processes. This process verifies that it meets the requirements of cleanroom classes and standards.
Conclusion
Clean room setup is important for establishing controlled environments and reducing the risk of contamination. Planning, design, material selection, ventilation and filtration system, insulation control, equipment placement and validation processes are the essential steps for a successful clean room installation. Clean rooms provide many advantages such as product quality, safety and energy efficiency. Therefore, clean room installation should be done professionally and regular maintenance should be provided. Thus, sensitive operations and production processes can be performed more safely and successfully.
What is Clean Room Setup? – NOVATEST